Design Modification and Initial Performance Evaluation of a Multivariant Briquette Press for Multiple Biomass Feedstocks

  • Roys Pakaya Software Engineering Technology Study Program, Faculty of Engineering, Universitas Negeri Gorontalo
  • Yunita Djamalu Universitas Negeri Gorontalo
  • Romi Djafar Renewable Energy Engineering Technology Study Program, Faculty of Engineering, Universitas Negeri Gorontalo
Keywords: Biomass briquette, Pneumatic briquette press, Modular mold, Adjustable compression, Functional validation

Abstract

Biomass residues can be converted into solid fuel, but small-scale briquetting is often constrained by fixed molds and limited pressure adjustment. This study developed an initial multivariant briquette press concept using a modular mold and adjustable pneumatic compression, then evaluated briquettes produced from coconut-shell charcoal, corn-cob charcoal, and sawdust charcoal. Each formulation used 1,000 g of biomass charcoal and 100 g of tapioca binder (10% of charcoal mass). Three replicate samples per biomass were tested for moisture content, texture/hardness, and ash content. Mean moisture contents were 4.7142 +/- 0.0141% for coconut shell, 4.3147 +/- 0.5643% for sawdust, and 6.3146 +/- 1.1283% for corn cob. Coconut shell produced the highest relative texture/hardness value (3808.67 +/- 203.38) and the lowest ash content (3.1150 +/- 0.0433%). Sawdust had the lowest mean moisture content, whereas corn cob showed the lowest hardness and the greatest moisture variation. The results confirm that one press can form briquettes from different biomass feedstocks while also showing that biomass-specific control of pressure, particle size, moisture, and binder conditions is necessary for consistent product quality

Downloads

Download data is not yet available.

References

T. E. R. Romero, J. J. C. Eras, A. S. Gutierrez, J. M. M. Fandino, and J. G. Rueda-Bayona, “The energy potential of agricultural biomass residues for household use in rural areas in the Department La Guajira (Colombia),” Sustainability, vol. 17, no. 3, p. 974, 2025, doi: 10.3390/su17030974.

A. Herdianto, A. Krisdhianto, and M. S. Aswan, “Evaluation of different feedstocks for biogas output and bioslurry quality in household digesters in Banyuwangi,” J. Inotera, vol. 10, no. 2, pp. 379-386, 2025, doi: 10.31572/inotera.Vol10.Iss2.2025.ID545.

J. Yirijor and A. A. T. Bere, “Production and characterization of coconut shell charcoal-based bio-briquettes as an alternative energy source for rural communities,” Heliyon, vol. 10, no. 16, e35717, 2024, doi: 10.1016/j.heliyon.2024.e35717.

B. Demirel and G. A. K. Gurdil, “Physical-mechanical parameters of hazelnut husk bio-briquettes produced by a horizontal pressing briquetting machine,” Black Sea J. Agric., vol. 5, no. 4, pp. 476-480, 2022, doi: 10.47115/bsagriculture.1169764.

R. Adam, D. Yiyang, H. Kruggel-Emden, T. Zeng, and V. Lenz, “Influence of pressure and retention time on briquette volume and raw density during biomass densification with an industrial stamp briquetting machine,” Renewable Energy, vol. 229, 120773, 2024, doi: 10.1016/j.renene.2024.120773.

J. M. Nganko et al., “Modeling and optimization of compaction pressure, binder percentage and retention time in the production process of carbonized sawdust-based biofuel briquettes using response surface methodology (RSM),” Heliyon, vol. 10, no. 3, e25376, 2024, doi: 10.1016/j.heliyon.2024.e25376.

A. Brunerova et al., “Manual wooden low-pressure briquetting press: An alternative technology of waste biomass utilisation in developing countries of Southeast Asia,” J. Clean. Prod., vol. 436, 140624, 2024, doi: 10.1016/j.jclepro.2024.140624.

H. Ikram, Y. Djamalu, S. Umela, R. Djafar, and R. Kadir, “Perancangan alat pencetak briket sistem pneumatik dan pengujiannya,” J. Energy Mech. Eng., vol. 3, no. 1, pp. 12-15, 2025, doi: 10.62299/jeme.v3i1.21.

F. Sumasto, M. A. Arrofah, I. R. Pratama, S. P. Purbaningrum, A. Satria, and A. Rapi, “Application of Single Minute Exchange Die (SMED) method to minimize setup time on 350T capacity molding machine,” J. Inotera, vol. 10, no. 1, pp. 33-40, Jan. 2025, doi: 10.31572/inotera.Vol10.Iss1.2025.ID422.

S. A. Ritonga, S. I. Atsani, M. Ardyansah, R. F. Arva, Herianto, and A. A. Yohannes, “Design and development of a low-cost programmable air regulator for soft pneumatic actuators,” J. Inotera, vol. 10, no. 1, pp. 191-201, Jun. 2025, doi: 10.31572/inotera.Vol10.Iss1.2025.ID488.

D. Liu, D. Teng, Y. Zhu, X. Wang, and H. Wang, “Optimization of process parameters for pellet production from corn stalk rinds using Box-Behnken design,” Energies, vol. 16, no. 12, p. 4796, 2023, doi: 10.3390/en16124796.

S. Nurkina, A. Kinzhibekova, and E. V. Prikhodko, “Research and analysis of characteristics of fuel from organic and industrial waste,” Eureka Phys. Eng., no. 5, pp. 43-54, 2022, doi: 10.21303/2461-4262.2022.002357.

Published
2026-10-06
How to Cite
[1]
Roys Pakaya, Y. Djamalu, and Romi Djafar, “Design Modification and Initial Performance Evaluation of a Multivariant Briquette Press for Multiple Biomass Feedstocks”, JI, vol. 11, no. 2, pp. 519-526, Oct. 2026.