Thermal Optimization of a Dual-Heater Snakehead Fish (Channa Striata) Extraction Chamber through CFD and Experimental Validation

  • Izhary Siregar Polytechnic of Marine and Fisheries Sidoarjo
  • Ahmad Jibril Polytechnic of Marine and Fisheries Sidoarjo
  • Setyawan Dwi Nugroho Polytechnic of Marine and Fisheries Sidoarjo
  • Agus Purwanto Polytechnic of Marine and Fisheries Sidoarjo
Keywords: Channa striata, Computational Fluid Dynamics (CFD), Dual-Heater Configuration, Thermal Distribution, Extraction Yield

Abstract

This study investigates the thermal optimization of a rotary extraction chamber for snakehead fish (Channa striata) utilizing a dual-heater configuration. A synergistic two-stage methodology was employed, integrating Computational Fluid Dynamics (CFD) for numerical characterization of convective heat distribution with experimental
validation using a physical prototype. CFD simulations revealed a convection-dominated thermal field with a minimal thermal gradient of 8.3°C (63.52°C wall and 55.22°C center), ensuring a stable exposure temperature of approximately 60°C. Experimental trials across a range of 40–110°C and 60–180 minutes identified an optimal operating window of 80–90°C for 120 minutes, yielding a peak extraction volume of 46.4 mL. Quantitative trends indicated that while thermal energy facilitates albumin liberation, temperatures exceeding 100°C trigger a progressive decline in yield due to fluid evaporation and thermal degradation. The integration of dual-source heating and mechanical rotation, as validated by the close agreement between numerical and experimental data, establishes a scalable and predictable framework for high-efficiency protein extraction in fisheries mechanization.

Downloads

Download data is not yet available.

References

Dewita, Desmelati, S. W. Sidauruk, and T. Hidayat, "Isolation and Characterization of Snakehead Fish Meal Extract with Fresh, Boiled, and Steamed Treatments and Its Potential for Health Drinks and Immunomodulators," Pharmacognosy Journal, vol. 14, no. 5, pp. 532–536, Sep.–Oct. 2022, doi: 10.5530/pj.2022.14.131.

M. Asfar, A. B. Tawali, N. Abdullah, and M. Mahendradatta, "Extraction of Albumin of Snakehead Fish (Channa striatus) in Producing the Fish Protein Concentrate (FPC)," International Journal of Scientific & Technology Research, vol. 3, no. 4, pp. 85–88, Apr. 2014.

M. Asfar, A. B. Tawali, Pirman, and M. Mahendradatta, "Ekstraksi Albumin Ikan Gabus (Channa striata) pada Titik Isoelektriknya," Jurnal Agercolere, vol. 1, no. 1, pp. 6–12, 2019.

M. H. Hidayatullah, Munawwarah, and A. Suhendi, "Optimasi Metode Ekstraksi Albumin Dari Ikan Gabus (Channa striata)," JPSCR: Journal of Pharmaceutical Science and Clinical Research, vol. 8, no. 3, pp. 385–393, Nov. 2023, doi: 10.20961/jpscr.v8i3.66952.

E. Chasanah, M. Nurilmala, A. R. Purnamasari, and D. Fithriani, "Komposisi Kimia, Kadar Albumin dan Bioaktivitas Ekstrak Protein Ikan Gabus (Channa striata) Alam dan Hasil Budidaya," JPB Kelautan dan Perikanan, vol. 10, no. 2, pp. 123–132, 2015.

Z. Wang, Y. Wang, J. Zhang, S. Li, and Y. Xu, "Numerical Simulation of Heat Transfer Performance of a Dimpled Tubular Heat Exchanger," Applied Sciences, vol. 12, no. 24, Art. no. 12965, pp. 1–11, Dec. 2022, doi: 10.3390/app122412965.

Habibullah, M. Atif, M. A. Khan, F. A. Awwad, and E. A. A. Ismail, "Thermal analysis and performance investigations of shell and tube heat exchanger using numerical simulations," Modern Physics Letters B, vol. 38, no. 16, 2341015, Oct. 2023. doi: 10.1142/S0217984923410154

B. Debtera, I. Neme, and S. Venkatesa Prabhu, "CFD Simulation of a Double Pipe Heat Exchanger: Analysis Conduction and Convection Heat Transfer," International Journal of Scientific Research and Review, vol. 7, no. 12, pp. 329–338, 2018.

Nurfaidah, Metusalach, M. Mahendradatta, and Sukarno, "Analysis of molecular weight albumin concentrate on various types of freshwater fish using SDS-page electrophoresis method," IOP Conf. Ser.: Earth Environ. Sci., vol. 564, 012057, 2020. doi: 10.1088/1755-1315/564/1/012057

Hamdi, C. D. Widiawaty, Rosidi, Baharudin, and H. Rahman, "Visualisasi Termal Alat Penukar Kalor Shell and Tube," Jurnal Poli-Teknologi, vol. 22, no. 1, pp. 1–5, Jan. 2023.

M. T. Pamuk, "CFD Simulation of a Shell and Tube Heat Exchanger," in Proc. 6th World Congr. Mech., Chem., Mater. Eng. (MCM'20), Prague, Czech Republic, Aug. 2020, Paper No. ICCPE 105, pp. 1-8, doi: 10.11159/iccpe20.105.

I. Essarroukh and J. M. López, "Convective heat transfer in uniformly accelerated and decelerated turbulent pipe flows," Mathematics, vol. 12, no. 22, Art. no. 3560, Nov. 2024, doi: 10.3390/math12223560.

G. Liu, C. Yang, J. Zhang, H. Zong, B. Xu, and J. Qian, "Internal flow analysis of a heat transfer enhanced tube with a segmented twisted tape insert," Energies, vol. 13, no. 1, Art. no. 207, Jan. 2020, doi: 10.3390/en13010207.

M. Yu, X. Zheng, J. Liu, D. Niu, H. Liu, and H. Gao, "Numerical simulation study of heat transfer fluid boiling effects on phase change material in latent heat thermal energy storage units," Energies, vol. 18, no. 14, Art. no. 3836, Jul. 2025, doi: 10.3390/en18143836.

G. Formentini, N. Boix Rodríguez, and C. Favi, "Design for manufacturing and assembly methods in the product development process of mechanical products: a systematic literature review," Int. J. Adv. Manuf. Technol., vol. 120, pp. 4307–4334, Mar. 2022, doi: 10.1007/s00170-022-08837-6.

K. Sukhareva, V. Chernetsov, and I. Burmistrov, "A review of antimicrobial polymer coatings on steel for the food processing industry," Polymers, vol. 16, no. 6, Art. no. 809, Mar. 2024, doi: 10.3390/polym16060809.

R. H. Schmidt, D. J. Erickson, S. Sims, and P. Wolff, "Characteristics of food contact surface materials: Stainless steel," Food Prot. Trends, vol. 32, no. 10, pp. 574–584, Oct. 2012.

C. C. Kingsley, R. Uche, and O. C. Nwufo, "Effect of corrosion on mild steel in food processing industry: A review," Int. J. Adv. Eng. Res. Sci., vol. 9, no. 1, pp. 1–8, Jan. 2022, doi: 10.22161/ijaers.91.6.

X. You, "Applying design thinking for business model innovation," J. Innov. Entrep., vol. 11, Art. no. 59, 2022, doi: 10.1186/s13731-022-00251-2.

O. T. Carvalho, T. Tietz, S. Zellmer, I. Ebner, and S. Merkel, “Risk assessment of food contact materials,” EFSA Journal, vol. 20, no. S2, Art. no. e200920, Aug. 2022, doi: 10.2903/j.efsa.2022.e200920.

T. Tang, L. Wang, M. Zhu, H. Zhang, J. Dong, W. Yue, dan H. Xia, “Topology optimization: A review for structural designs under statics problems,” Materials, vol. 17, no. 23, art. no. 5970, Dec. 2024, doi: 10.3390/ma17235970.

Published
2026-04-21
How to Cite
[1]
I. Siregar, Ahmad Jibril, Setyawan Dwi Nugroho, and Agus Purwanto, “Thermal Optimization of a Dual-Heater Snakehead Fish (Channa Striata) Extraction Chamber through CFD and Experimental Validation”, JI, vol. 11, no. 1, pp. 262-271, Apr. 2026.