Maintenance Analysis of Sterilizer Machine Treatment at PT. Karya Tanah Subur (KTS) Using the Overall Equipment Effectiveness (OEE) Method

Ahmad Rizal; T.M Azis Pandria

doi:10.31572/inotera.Vol8.Iss1.2023.ID207

Ahmad Rizal Universitas Teuku Umar Meulaboh
T.M Azis Pandria Universitas Teuku Umar

DOI: https://doi.org/10.31572/inotera.Vol8.Iss1.2023.ID207

Keywords: Maintenance, Sterilizer, OEE, Effectiveness, Crude Palm Oil

Abstract

PT. Karya Tanah Subur (KTS) is a company engaged in the oil palm plantation and processing business located in Padang Sikabu Village, Kaway XVI sub-district, Aceh Barat Regency. The resulting production is crude palm oil CPO (Crude Palm Oil) or crude palm oil Palm Kernel (PK) and shells. In processing crude palm oil, the Boiling Station (sterilizer) is one of the most important machines, because if the sterillizer machine is damaged it will affect the production process of the factory. The purpose of this study was to analyze the performance of the sterilizer using the Overall Equipment Effectiveness (OEE) method by calculating the average Avaibility, Performance Efficiency, Rate Of Quality, and OEE values from the performance of the sterilizer so that maintenance actions can be determined. Based on the analysis results, the average Availability is around 58.44%, Performance Efficiency is 80.77%, Rate Of Quality is 100% and the average OEE value on the Sterillizer machine is 46.43%, with these values when compared to the international standards then it will be a fairly high difference..

Downloads

Download data is not yet available.

References

B. J. D. B. &. D. A. B. Camerling, "Pengaruh Manajemen Perawatan Sistem Engkol Terhadap Pengoperasian Mesin Anglo Belgian Corporation Type 12V," Arika, vol. 14 (1), pp. 1-14, 2020.

Sihombing, Penerapan metode overall equipment effectiveness (OEE) dan fault tree analysis (FTA) untuk mengukur efektifitas mesin reng., Universitas Diponegoro, 2017.

J. F. A. K. ] M. Imam Gunadi, "Analisis Perawatan Mesin Sterilizer Dengan Metode Overall Equipment Effectiveness (OEE) Di PKS PT. XYZ," Buletin Utama Teknik, vol. 17(1), pp. 14-20, 2021.

H. S. N. P. H. S. I. &. M. A. Suliantoro, "Penerapan metode overall equipment effectiveness (OEE) dan fault tree analysis (FTA) untuk mengukue efektifitas mesin reng," Jati Undip, vol. 12(2), pp. 105-118, 2017.

N. &. M. M. I. Ansori, Sistem Perawatan Terpadu (Integrated Maintenance System), Yogyakarta: Graha Ilmu, 2013.

R. K. Davis, Productivity Improvement Through TPM, London: Prentice Hall, 1995.

S. Nakajima, Introduction to TPM Total Productive Maintenance, Cambridge: Productivity Press, Inc, 1988.

D. H. R. A. &. M. T. C. F. Triwardani, "Analisis Overall Equipment Effectiveness (OEE) dalam Meminimalisi Six Big Losses pada Mesin Produksi Dual Filters DD07," Jurnal Rekayasa dan Manajemen Sistem Industri, vol. 1(2), 2013.

I. Rizkia, Penerapan Metode Overall Equipment Effectiveness (OEE) Dan Failure Mode And Effect Analysis (FMEA) Dalam Mengukur Kinerja Mesin Produksi Winding Nt-88on Untuk Meminimasi Six Big Losses, Bandung: Institut Teknologi Nasional (Intenas) Bandung., 2015.

M. Muwajih, Analisa Overall Equipment Effectiveness (OEE) Plan 2A Welding Section Stasiun Rear Frame Assy dalam Menunjang Kelancaran Proses Produksi (Studi Kasus PT. XYZ Manufature Otomotif), Jakarta: Universitas Mercu Buana, 2015.

A. K. &. P. ,. B. Wafa, "Perhitungan OEE (Overall Equipment Effectiveness) Pada Mesin Komuri 2 Lithrone S40 dan Heidelberg 4we Dalam Rangka Penerapan Total Productive Maintenance (TPM)," Industrial Engineering Online Journal., 2017.